Turbine assembly is a complex and critical process that requires precision and meticulous coordination.

Poor management of the tools required for this assembly can trigger a number of significant issues that affect both the efficiency and safety of the project.

Below, we explore the challenges that arise when you don't have proper inventory control and propose effective solutions.

Common Problems in Turbine Assembly Without Inventory Control

Project Delays

A lack of essential tools can cause significant delays in the assembly schedule. When technicians don't have immediate access to the tools they need, they must wait for them to be located or purchased, prolonging downtime and impacting productivity.

Increased Costs

Project delays and duplicate orders due to poor inventory management increase costs. Buying unnecessary tools or wasting time looking for the right ones can result in a considerable financial expense that affects the project budget.

Security Risks

Using the wrong tools or improvising with what is available can compromise the safety of personnel and the integrity of the turbine. Workplace accidents and equipment damage are tangible risks when you don't have a controlled and well-managed inventory.

Solutions to Avoid Turbine Assembly Problems

Implementation of an Inventory Management System

A robust inventory management system ensures that all the necessary tools are available in the right place at the right time. This system can include the use of barcodes, RFID tags, and specialized software to monitor the location and status of each tool.

Staff Training

Training staff in the proper use of the inventory management system is crucial. Workers must understand the importance of recording tool usage and reporting any discrepancies in inventory to maintain efficiency and safety in assembly.

Preventive Maintenance

Establishing a preventive maintenance program for tools ensures that they are in optimal condition for use. Damaged or worn tools can cause delays and safety risks, so regular service is essential.

What is EGAWARE?

EGAWARE is an advanced inventory management solution specifically designed for complex projects such as turbine assembly, designed by our sister company EGA Solutions.

Based on the EGAWARE software, different technologies have been developed, which are:

EGAWARE CONTROL

Tool and tool management system that allows better control of access to tools, as well as their entry and exit during work shifts.

EGAWARE RFID

Tool and tool management system, automated using RFID technology, which allows better control of access to tools, as well as their entry and exit during work shifts.

EGAWARE RFID Control Station

A decentralised tool and tool management system, automated by RFID technology, which allows better control of access to tools, as well as their entry and exit during work shifts.

In itself, tool inventory control is essential for success in turbine assembly. Implementing management systems such as EGAWARE, along with proper training and a preventative maintenance program, can prevent problems, improve efficiency, and ensure personnel and project safety. Let's adopt these solutions to ensure efficient and safe turbine assembly.

Do you need to optimize your tool inventory management processes?

Contact our EGA Solutions team for advice!